Tuesday, April 19, 2011

TPM Overview


Often an overlooked component of a lean manufacturing program, proper equipment maintenance is a key to lean manufacturing success. Continuous flow manufacturing will not allow for frequent, unplanned equipment down-time. TPM (Total Productive Maintenance) is an excellent method for meeting the demands continuous flow manufacturing places on equipment. TPM does the following:
bulletIt increases OEE (Overall Equipment Effectiveness) using improvement activities.
bulletIt establishes an autonomous maintenance program performed by equipment operators.
bulletIt establishes a planned maintenance system.
bulletIt requires training to improve operation and maintenance skills.
bulletIt institutes a system for MP (maintenance prevention) design and early equipment management. 
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